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Section 7.19

Abnormal Events

Mandatory conditional inspections after a lightning strike, HIRF penetration, a heavy or overweight landing, and severe turbulence.

Notes

Abnormal events — summary notes

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Main ideas
  • Certain in-service events require a special ('conditional') inspection to the manufacturer's instructions before the aircraft returns to service, because they may have overstressed or damaged the structure or systems in ways not found by routine checks.
  • LIGHTNING STRIKE: examine the extremities for entry/exit burn and pit marks — wing tips, tail, radome, static wicks, antennas, propeller or rotor tips. Check skins for arcing, burning and pinholes; bonding and static wicks for damage and continuity; and avionic, electrical and navigation systems, including the compass, for damage or magnetisation. Composite areas need particular attention as damage may be internal.
  • HIRF penetration is inspected similarly for effects on avionic and electrical systems.
  • HEAVY / HARD (OVERWEIGHT) LANDING: inspect the landing gear and its attachments for distortion, cracking, strut leaks and tyre/wheel damage; the wing and fuselage structure and attachments; the engine mounts and pylons; and look for wrinkled skin, popped or sheared rivets, and deformed frames or spars.
  • SEVERE TURBULENCE / OVER-G: inspect the wing, empennage and their attachments and high-load components for overstress, again to the manufacturer's conditional-inspection schedule.
  • The extent of inspection escalates with the recorded severity, established from the flight-crew report and any recorded flight-data.
  • Findings are assessed against repair limits, and the event and the inspection are documented before release to service.
  • ⚠ Exam trap: the greater lightning threat to avionics is the INDIRECT effect (induced transients), and a hard landing focuses first on the landing gear and its attachments.
Key formulas
Rule
conditional inspection to the manufacturer's instructions before return to service
Lightning
burn/pit marks at extremities · bonding & wick continuity · avionics & compass
Hard landing
gear and attachments first · then wing/fuselage structure and engine mounts
Solved examples
  1. After a reported hard landing, where does the inspection concentrate first and what is looked for?

    On the landing gear and its attachment structure — checking for distortion, cracking, shock-strut leaks and tyre or wheel damage — then the wing and fuselage structure, engine mounts and pylons, looking for wrinkled skin, popped or sheared rivets and deformed frames.

  2. Why do composite areas need particular attention after a lightning strike?

    Composites are not naturally conductive, so lightning energy can cause internal delamination, resin damage or damage to the embedded conductive mesh that is not visible on the surface. Special inspection — often tap test or ultrasonic — is needed to find damage that a visual check would miss.

Mind map

Abnormal events concept map

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Abnormal Events

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Abnormal events quiz

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