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Section 16.6

Induction, Exhaust & Cooling

Induction and alternate air, exhaust and the CO hazard, and air/liquid cooling with cowl flaps.

Notes

Induction, exhaust & cooling, summary notes

Main ideas
  • The induction system draws air through a filter and intake manifold to the cylinders; an alternate-air/carb-heat source bypasses the filter (drawing warm, unfiltered air) to clear icing or a blocked filter.
  • The exhaust system collects and routes the burnt gas overboard through manifolds/stacks and silencers; a shroud around part of the exhaust provides cabin and carburettor heat via a heat exchanger.
  • A cracked exhaust or muffler is a carbon-monoxide hazard: CO can enter the cabin through the heat shroud, CO is colourless, odourless and dangerous, so exhaust integrity is a flight-safety item.
  • Most light aircraft are AIR-COOLED: finned cylinders with baffles and cowl flaps direct the cooling airflow; cowl flaps are opened for climb (low speed, high power) and closed in the cruise/descent.
  • Liquid-cooled engines circulate coolant through cylinder jackets to a radiator; cylinder head temperature (CHT) must be kept in limits, and rapid power reductions can cause damaging 'shock cooling'.
  • ⚠ Exam trap: cabin/carb heat is drawn from a shroud around the EXHAUST, a cracked exhaust/muffler can admit carbon monoxide to the cabin; cowl flaps regulate cooling airflow and are opened for high-power/low-speed climb.
Solved examples
  1. Why should cowl flaps be opened during a full-power climb but closed in the cruise?

    In the climb the engine is at high power (lots of heat) but low airspeed (little cooling airflow), so the cowl flaps are opened to admit maximum air over the cylinders and keep CHT in limits. In the cruise the airflow is plentiful and heat lower, so closing the flaps reduces cooling drag and prevents over-cooling.

Mind map

Induction/exhaust/cooling concept map

Induction, Exhaust & Cooling

Quiz

Induction, exhaust & cooling quiz

Induction, Exhaust & Cooling, quiz

Ref 16.68 of 13Pass 75%
  1. 1. An engine of 8 litres swept volume actually induces 6.4 litres of charge at ambient conditions. Its volumetric efficiency is:

    80%
    125%
    51%
  2. 2. Alternate air / carburettor heat draws air that is:

    Warm and unfiltered, bypassing a blockage/icing
    Cold and filtered
    From the exhaust directly into the cylinder
  3. 3. Cabin and carburettor heat are usually taken from:

    A shroud (heat exchanger) around the exhaust
    The oil cooler
    The magneto
  4. 4. A cracked exhaust/muffler is dangerous because it can:

    Admit carbon monoxide to the cabin
    Improve cooling
    Boost power
  5. 5. Most light-aircraft piston engines are cooled by:

    Air (finned cylinders, baffles, cowl flaps)
    Liquid only
    Oil immersion
  6. 6. Cowl flaps are opened during:

    High-power, low-speed climb
    High-speed cruise
    Shutdown
  7. 7. Baffles and cowl flaps serve to:

    Direct and regulate cooling airflow over the cylinders
    Filter the fuel
    Silence the exhaust
  8. 8. A liquid-cooled engine circulates coolant through:

    Cylinder jackets to a radiator
    The exhaust pipe
    The fuel tank